A mechanochemical approach to get stunningly uniform particles of magnesium–aluminum-layered double hydroxides

A mechanochemical approach is developed in preparing a series of magnesium–aluminum-layered double hydroxides (Mg–Al-LDHs). This approach includes a mechanochemical process which involved manual grinding of solid salts in an agate mortar and afterwards peptization process. In order to verify the LDHs structure synthesized in the grinding process, X-ray diffraction (XRD) patterns, transmission electron microscopy (TEM) photos and thermogravimetry/differential scanning calorimetry (TG–DSC) property of the product without peptization were characterized and the results show that amorphous particles with low crystallinity and poor thermal stability are obtained, and the effect of peptization is to improve the properties, more accurately, regular particles with high crystallinity and good thermal stability can be gained after peptization. Furthermore, the fundamental experimental parameters including grinding time, the molar ratio of Mg to Al element (defined as R value) and the water content were systematically examined in order to control the size and morphologies of LDHs particles, regular hexagonal particles or the spherical nanostructures can be efficiently obtained and the particle sizes were controlled in the range of 52–130 nm by carefully adjusting these parameters. At last, stunningly uniform Mg–Al-LDHs particles can be synthesized under proper R values, suitable grinding time and high degree of supersaturation.