A totally heat-integrated distillation column (THIDiC) – the effect of feed pre-heating by distillate

An ideal heat-integrated distillation column (ideal HIDiC) is characterized by external zero-reflux and zero-reboil ratio operation. Since the distillate is a high-pressure vapor phase flow, it can be used to pre-heat the feed to be separated, thereby giving rise to a totally heat-integrated distillation column (THIDiC). Although the THIDiC is more thermodynamically efficient than the ideal HIDiC, it is found that the heat integration between the distillate and feed turns it into an open-loop integrating process and poses additional difficulties to process operation. Therefore, a careful decision must be made on the selection between the ideal HIDiC and the THIDiC during process development. In this paper, separation of a binary equimolar mixture of benzene and toluene is selected as an illustrative example. Both process design and operability analysis are conducted, with special emphasis focused on the characteristics of feed pre-heating with distillate. The results obtained show deep insight into the design and operation of the THIDiC.