Exergy analysis of cogeneration power plants in sugar industries

In this paper, exergy analysis of a heat-matched bagasse-based cogeneration plant of a typical 2500 tcd sugar factory, using backpressure and extraction condensing steam turbine is presented. In the analysis, exergy methods in addition to the more conventional energy analyses, are employed to evaluate overall and component efficiencies and to identify and assess the thermodynamic losses. The analysis is carried out for a wide range of steam inlet conditions selected around the sugar industry’s export cogeneration plant. The results show that, at optimal steam inlet conditions of 61 bar and 475 °C, the backpressure steam turbine cogeneration plant perform with energy and exergy efficiency of 0.863 and 0.307 and condensing steam turbine plant perform with energy and exergy efficiency of 0.682 and 0.260, respectively. Boiler is the least efficient component and turbine is the most efficient component of the plant.