Textile composite double dome stamping simulation using a non-orthogonal constitutive model

Stamping is one of the most effective ways to form textile composites in industry for providing high-strength, low-weight and cost-effective products. This paper presents a fully continuum mechanics-based approach for stamping simulation of textile fiber reinforced composites by using finite element (FE) method. A previously developed non-orthogonal constitutive model is used to represent the anisotropic mechanical behavior of textile composites under large deformation during stamping. Simulation are performed on a balanced plain weave composite with 0°/90° and ±45° as initial yarn orientation over a benchmark double dome device. Simulation results show good agreement with experimental output in terms of a number of parameters selected for comparison. The effects of meshing and shear moduli obtained from bias extension test and picture frame test on forming simulation results are also investigated.