The effect of pure iron in a nanocrystalline grain size on the corrosion inhibitor behavior of sodium benzoate in near-neutral aqueous solution

The effect of grain size reduction on the electrochemical and corrosion behavior of iron with different grain sizes (32–750 nm) produced by direct and pulsed current electrodeposition were characterized using Tafel polarization curves and electrochemical impedance spectroscopy. The grain size of deposits was determined by X-ray diffraction analysis and scanning electron microscopy. The tests were carried out in an aqueous electrolyte containing 30 mg L−1 NaCl + 70 mg L−1 Na2SO4. Results obtained suggested that the inhibition effect and corrosion protection of sodium benzoate inhibitor in near-neutral aqueous solutions increased as the grain size decreased from microcrystalline to nanocrystalline. The improvement on the inhibition effect is attributed to the increase of the surface energy.