Synergetic effects of radiolytically degraded PTFE microparticles and organoclay in PTFE-reinforced ethylene vinyl acetate composites

This article reports exceptional synergistic effects observed in organic–inorganic dual filler containing ethylene vinyl acetate (EVA) composites. Polytetrafluoroethylene microparticles (PTFEMP) were produced by mechanically grinding radiolytically degraded PTFE; composites of EVA containing PTFEMP and organoclay were prepared in different proportions by melt compounding and their mechanical, melt flow, morphological and crystallographic characteristics were examined. Mechanical properties of ternary composites demonstrated high synergy between fillers, leading to manifold increase in the modulus of dual filler filled composites in comparison to single filler systems. Nielsen model fitted well with EVA/PTFEMP system; however it predicted remarkably low values for EVA/PTFEMP/organoclay system, confirming exceptional synergy between two fillers. Melt viscosity of EVA increased substantially on the addition of either of the fillers. X-ray diffraction studies revealed around 10% intergallery expansion in organoclay, in the composites having high loading of PTFEMP; though the crystallinity of EVA did not change.