Effect of dispersion capability of organoclay on cellular structure and physical properties of PMMA/clay nanocomposite foams

In this study, PMMA/clay nanocomposite (PCN) materials with two kinds of organoclay were prepared via in situ bulk polymerization. The as-prepared PCN materials were then characterized by Fourier transformation infrared (FTIR) spectroscopy, wide-angle X-ray diffraction (WAXRD) and transmission electron microscopy (TEM). WAXRD and TEM analysis revealed that combination of both intercalated and exfoliated nanocomposites was formed and the silicate layers of the clay were uniformly dispersed at a nanometer scale in PMMA matrix. The molecular weights of PMMA extracted from PCN materials and bulk PMMA were determined by gel permeation chromatography (GPC) with THF used as the eluant. The PCN materials were used to produce foams by a batch process in an autoclave using nitrogen as foaming agent. The cellular structure analysis of foams was examined by SEM. The effect of dispersion capability of organoclay on the dielectric and thermal transport properties of PCN materials and foams and mechanical properties of PCN foams were investigated by LCR meter, transient plane source (TPS) technique and dynamic mechanical analysis (DMA), respectively.