Heat sink applications of extruded metal honeycombs

Linear Cellular Alloys (LCAs) are metal honeycombs that are extruded using powder metal-oxide precursors and chemical reactions to obtain near fully dense metallic cell walls. Either ordered periodic or graded cell structures can be formed. In this work, the performance of heat sinks fabricated from stochastic cellular metals is compared to that of LCA heat sinks. Flash diffusivity experiments are performed to determine the in situ thermal properties of cell wall material. The pressure drop for unidirectional fluid flow in the honeycomb channels and the total heat transfer rate of LCA heat sinks are experimentally measured. These measurements are compared to values predicted from a finite difference code and commercial computational fluid dynamics (CFD) software.