Enhanced age-strengthening by two-step progressive solution treatment in an Mg–Zn–Al–Re alloy

A two-step progressive solution treatment was designed and performed on an as-extruded Mg–7Zn–3Al–0.7Er alloy. The resultant microstructure and mechanical properties were examined by means of scanning electron microscopy, X-ray diffractometer, differential scanning calorimetry and hardness testing. The results showed that the two-step progressive solution treatment could enhance the dissolution of the ternary eutectic phases in the Mg–Zn–Al system without the formation of microstructure over-heating defects. After homogenization for 50 h at 325 °C, the volume fraction of the undissolved particles in the Mg–7Zn–3Al–0.7Er alloy ingot was ∼4.1%. Two-step progressive solution treatment performed on the as-extruded alloy could further dissolve the particles. Only 1.5% undissolved particles remained after the treatment. The supersaturated degree of both the dissolved solute atoms and vacancies in the α-Mg matrix was expected to be increased, resulting in an enhanced age-strengthening, compared with normal solution and aging treatments. Moreover, the processed alloy exhibited a homogenous and stable fine grain structure. Remarkable dispersion strengthening effect of ternary τ (Mg32(Al,Zn)49) precipitates occurred in Mg–Zn–Al alloy was also identified.