Wear and frictional mechanisms of copper-based bearing alloys

The present study investigated the role of alloy microstructure and surface roughness on wear and friction behavior of leaded and unleaded tin bronzes. Ball-on-disk experiments were carried out under dry conditions with steel balls sliding against bronze disks. Scanning electron microscopy (SEM), energy dispersive electron microscopy (EDX), x-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy were performed to analyze the sliding tracks and the ball scars. The wear reducing effect of lead was associated to the formation of an oxidized lead rich layer. When no such film formed on the leaded bronze wear was more severe than in case of unleaded bronze. Nevertheless, the presence of lead in the alloy was a necessary but not sufficient condition to obtain a smeared layer and thus a lubricating effect of the leaded alloy. Two mechanistic hypotheses were formulated to explain the formation of the smeared layer.