A numeric investigation of the rake face stress distribution in orthogonal machining

An analysis of the normal and shear stress distribution on the rake face of an orthogonal cutting tool is presented. A research-licensed version of DYNA3D finite element package was used to model the cutting process based upon mechanistic experiments that provided the empirical parameters of the Johnson–Cook constitutive model. The Johnson–Cook model uses strain, strain rate, and temperature to predict the material’s stress response. The computer model gave predictions for the normal and shear stresses on the rake lace that qualitatively agree with the experimentally determined stress distributions determined by other researchers.