Microstructures and properties of die casting components with various thicknesses made of AZ91D alloy

In this paper, microstructures and properties of die casting components with various thicknesses made of AZ91D alloy have been investigated by means of scanning electron microscope (SEM), transmission electron microscope (TEM), high-resolution transmission electron microscope (HRTEM), etc. It is concluded that mechanical properties of the die casting components mainly depend on grain size of α-Mg phase. At the same time, however, the voids formed by entrapping air during die casting process have a remarkable detrimental effect on the mechanical properties. To what extent the effect is caused is determined by quantity, size and shape of the voids, which are related to the thicknesses and position of the component in die. Nanometer particles found on the wall of the voids are magnesium oxide compounds, which are formed when oxygen from the entrapped air reacts with magnesium during die casting process. The compounds have no obvious effect on the mechanical properties even though there is possibly volume change present to form other compounds in the course of the components’ being used.