Separation of particles from hot gases using metallic foams

One of the most complicated tasks in the field of hot gas cleaning is the removal of particles from a complex mixture of degradation products formed during thermal treatment. A robust and completely reliable technology is still to be developed to achieve high efficiencies. In the past few years, significant improvements have been brought to gas cleaning technologies. Nevertheless, none of the existing processes has proved fully successful. The aim of this work is to perform the filtration of particles generated in fluidized bed gasification experiments using metallic foams. The gasified material used is dried sewage sludge. Nickel–chromium metallic foams are likely to have inherent properties that would make them suitable for use in structures where strength, high temperature-resistance and corrosion resistance are required. Moreover, metallic foams are characterized structurally by their cell topology, relative density, high porosity (ɛ = 0.95) and cell size. In hot gas filtration, high temperature-resistance and low pressure drop to specific area ratio are essential characteristics. In the present work, several experimental operating conditions (heating time, temperature, washing method and metallic foam thickness) are investigated. The pressure drops in the metallic foams during filtration are calculated. The experimental results obtained are compared with numerical simulation results and a good agreement is obtained. The metallic foams are simulated from tomography results and a model is created.