A competitive particle nucleation mechanism in the polymerization of homogenized styrene emulsions

The effects of concentrations of surfactant (sodium lauryl sulfate [SLS]) and initiator (sodium persulfate [SPS]) on the polymerization of homogenized styrene emulsions, stabilized by SLS/lauryl methacrylate (LMA) or SLS/stearyl methacrylate (SMA), were studied. The rate of polymerization increases with increasing [SLS] or [SPS]. In addition to monomer droplet nucleation, the formation of particle nuclei in the aqueous phase (homogeneous nucleation) plays a crucial role in the polymerization kinetics. In comparison with the LMA containing polymerization system, monomer droplet nucleation becomes more important when the more hydrophobic SMA was used as the costabilizer. Furthermore, the degree of homogeneous nucleation increases with increasing [SPS].