Effect of ionomers on mechanical properties, morphology, and rheology of polyoxymethylene and its blends with methyl methacrylate–styrene–butadiene copolymer

Two ionomers, ethylene–methacrylic acid copolymer ionized with sodium cation (EMA-Na) and zinc cation (EMA-Zn), were employed as impact modifiers to prepare blends with polyoxymethylene (POM) via a melt extrusion. A copolymer of methyl methacrylate–styrene–butadiene (MBS) used as a co-impact modifier was also incorporated into the blends. The mechanical properties, thermal properties, morphology, and rheology were studied. A moderate toughening was observed for POM/ionomer binary blends, which was attributable to the rubbery natural and good adhesion of the ionomers. EMA-Zn exhibited a much better toughening effect than EMA-Na because of its higher elasticity and stronger interaction with POM. The incorporation of the ionomers into POM/MBS blends resulted in an improvement of mechanical properties, which was attributable to the compatibilizing effect of ionomer on POM/MBS blending system. The observation of scanning electron microscopy demonstrated that the finer phase domains were caused by incorporation of ionomers, which, acting as a compatibilizer as well as an impact modifier, reduced the interfacial tension and improved the interfacial adhesion between the phases. Differential scanning calorimetry investigation indicated that the presence of ionomer in the blends disturbed the crystallization of POM and resulted in a decrease in the crystallinity of POM. The evaluation of melt flow index revealed an increase in viscosity of the blends by incorporation of the ionomers, which was caused the ionic interaction between POM and the ionomers.