Heat transfer and pressure drop characteristics of forced convective evaporation in horizontal tubes with coiled wire inserts

Heat transfer enhancement and pressure drop increasing during evaporation of R-134a due to the presence of coiled wire insert inside a horizontal evaporator was studied experimentally. The test evaporator was an electrically heated copper tube of 1200 mm length and 7.5 mm inside diameter. Helically wire coils with different wire diameters of 0.5, 0.7, 1.0 and 1.5 mm and different coil pitches of 5, 8, 10 and 13 mm were made and used in full length of the test evaporator. For each inserted tube and also the plain tube, several test runs were carried out with different mass velocities and heat fluxes. From analysis of acquired data, it was found that the coiled wire inserts enhance the heat transfer coefficient but with a higher penalty due to the increasing of pressure drop, in comparison to that for the plain flow. An empirical correlation has been developed to predict the heat transfer coefficient during evaporation inside a horizontal tube in the presence of a coiled wire insert.