Preparation of waterborne polyurethane nanocomposites: Polymerization from functionalized hydroxyapatite

We report the preparation and characterization of waterborne polyurethane (WBPU)/hydroxyapatite (HAp) nanocomposites through in situ polymerization from functionalized HAp. The HAp nanoparticles (HAp NPs) were urethanated with 3-isocyanatemethyl-3,5,5-trimethyl-cyclohexylisocyanate (isophorone diisocyanate) to obtain grafted HAp NPs containing isocyanate groups (HAp-g-NCO) as crosslinkers and then the HAp-g-NCO is further polymerized with WBPU monomers to form the WBPU/HAp nanocomposites. The HAp NPs were homogeneously dispersed in the polyurethane matrix at low loading levels (⩽2.0 wt%), thus the mechanical strength and the elongation at break of the WBPU/HAp nanocomposites were significantly improved. Thermal stability and water resistance of the WBPU/HAp nanocomposites are also enhanced. These results suggest that the WBPU/HAp nanocomposites prepared by in situ polymerization hold the potential as new materials with improved mechanical properties, thermal stability and water resistance.