Poly(hexamethylene terephthalate)–layered silicate nanocomposites

Nanocomposites of poly(hexamethylene terephthalate) (PHT) and montmorillonite organo-modified with alkylammonium cations bearing two primary hydroxyl functions, i.e., Cloisite® 30B (CL30B) were synthesized. Organoclay incorporation was performed either by dispersion in the PHT matrix via melt blending or by in situ ring-opening polymerization of hexamethylene terephthalate cyclic oligomers c(HT). An additional procedure combining the two methods, preparation of a highly enriched inorganic “PHT–CL30B” nanohybrid masterbatch by in situ ring-opening polymerization and blending of the masterbatch with additional PHT was explored. The obtained nanocomposites contain 3% (w/w) of inorganics and displayed a mixture of intercalated morphology and exfoliated nanolayers as evidenced by X-ray diffraction and transmission electron microscopy. The nanocomposite obtained by the masterbatch technique exhibited a higher degree of exfoliation and displayed slightly higher glass transition temperatures, better mechanical properties and higher flame resistance. The improved results achieved with the “masterbatch route” are a consequence of the reactions occurring between the nanocomposite constituents allowing for the grafting of PHT chains onto the organoclay surface.