Numerical analysis of similarities of particle behavior in high shear mixer granulators with different vessel sizes

This paper deals with the numerical analysis of kinematic and dynamic similarities of particle behavior in high shear mixer granulators with different vessel sizes. The three-dimensional particle motion in high shear mixer granulators with four different vessel sizes was calculated using a discrete element method (DEM). The geometrically similar mixer granulators equipped with a flat-shaped impeller blade were used as simulated mixer granulators. Kinematic and dynamic similarities of particle behavior in various vessel sizes under a constant normalized agitation power were numerically analyzed. In various vessel sizes, dynamic similarity expressed by the particle collision energy was confirmed under a constant normalized agitation power, while kinematic similarity expressed by the particle velocity was not confirmed. These results indicate that the dynamic similarity should be maintained for successful scale-up of high shear mixer granulators.