Numerical simulation of hypervelocity impact on CFRP/Al HC SP spacecraft structures causing penetration and fragment ejection

A representative carbon fiber reinforced plastic/aluminum honeycomb sandwich panel (CFRP/Al HC SP) spacecraft structure has been modeled in the hydrocode AUTODYN using the state-of-the-art ADAMMO material model [Riedel W, Harwick W, White D, Clegg R. Advanced material damage models for numerical simulation codes. ESA CR(P) 4397, 2003] to study the performance of the structure during impact events that cause perforation and fragment ejection. A new procedure combining a series of existing theoretical methods has been developed and applied to derive a full set of coarse material data. The data set has been implemented in AUTODYN, and the results of the numerical simulation have been compared to experimental impact test data. For impact tests performed near the structural ballistic limit, quantitatively accurate results were obtained over a range of impact velocities and angles. A further increase in the projectile size resulted in significant destruction of the sandwich panel front face-sheet and diversion from the experimental damage measurements. Inspection of the numerical model has shown non-localized propagation of inter-laminar delaminations, possibly caused by an under-prediction of the laminate dynamic inter-laminar tensile strength. The effects of the delamination propagation occur over an extended time scale and were not found to affect the state and trends of the fragment cloud ejected into the satellite interior. Accordingly, experimental trends of fragment cloud dispersion have been qualitatively reproduced.