Numerical analysis and laboratory testing of seed spacing uniformity performance for vacuum-cylinder precision seeder

The performance of a vacuum-cylinder seeder for the precision sowing of rape seeds was investigated. For releasing seeds from nozzles smoothly, a positive differential pressure was applied to the seed. The forces acting on the seeds in free flight were calculated using the computational fluid dynamics (CFD) software Fluent. Using the differential equation for seed motion, seeds falling trajectories using different working parameters were numerically determined. A high-speed camera system mounted on a laboratory seeder test-rig was used to record the motion of seeds. A mean shift algorithm for tracking seeds was used. The horizontal displacement x and the fall time tf of seeds predicted by the numerical analysis and measured by the high-speed camera system were compared. The results indicated that the relative errors of x and tf were < 5.5% and 6.5%, respectively, indicating good agreement. Based on the analysis of seeds falling trajectories, it was found that the variations of positive differential pressure Δp and release angle θ had significant effects on seeding uniformity. In order to analyse their effects on horizontal displacement, a coefficient of positive differential pressure variation χp and coefficient of sowing angle variation χθ were proposed and their values calculated. Calculations indicated that the optimum levels for Δp and θ for the precision seeding of rape seeds were in the range of 1–2 kPa and from −10 to 0°, respectively. Experiments were carried out on the vacuum-cylinder precision seeder test-rig and the results showed that the average seed spacing interval error reached the minimum at Δp = 1.5 kPa and θ = −5° and that the error increased almost linearly with increasing of cylinder rotational speed.