Improved oxidation resistance of thermoelectric skutterudites coated with composite glass

Composite glass coating was fabricated on thermoelectric (TE) skutterudite (SKD) materials by using the dispersion system of modified nano-silica aerogel and micro glass powder. The organosilane was used as the binder in the slurry-blade process and isolated pores in micrometer size are formed due to the decomposition of polymerization product derived from organosilane and nano-silica aerogel particles at high temperature. These pores can effectively decrease the thermal conductivity of coating layer. The composite glass coating shows good stability at 823 K in air. However, significant microstructural changes in the coating were observed after aging at 923 K, at which the isolated micro-sized pores grew to sub-millimeter pores while the continuous composite glass coating was still maintained. The glass coated skutterudite materials show good oxidation resistance, i. e. no oxides are observed even after heating at 923 K in ambient air. The present glass-coating approach is expected to be applied in fabricating skutterudite-based thermoelectric devices.