Viscosity measurement of gelcasting slurry during in-situ gelation by a micro X-ray CT scan system

This paper reports the use of a micro X-ray CT scan system to measure the viscosity increase during in-situ gelation of a gelcasting slurry. Three small steel balls were dropped in the slurry at a desired time interval after the addition of the gelling agent, while being monitored by the CT scan system. It was determined that the plot of the logarithm of the calculated viscosities based on the settling velocity of the falling ball versus the gelation time can be classified into three regions with increasing slopes. The first region is designated as the idle time during which the gelcasting slurry can be further processed and cast into a mold. The second region is the onset of gelation during which the polymer networks start to form with a gradual increase in the viscosity, whereas the third region is attributed to the increased concentration of the polymerized networks as typified by the significant increase in the slurry viscosity. Moreover, the falling ball method was found to be more sensitive to detecting the onset of gel formation in the gelcasting slurry than stress-controlled rheometric analyses.