Characterization of non-uniformly charged ion-exchange membranes prepared by plasma-induced graft polymerization

Cation-exchange membranes were prepared by plasma-induced grafting of sulfonated glycidyl methacrylate (GMA) and porous polypropylene (PP) membranes. The chemical and physical structures of the prepared membranes were investigated using Fourier transform infrared spectroscopy (FTIR), field emission-scanning electron microscopy (FESEM) and electron-probe micro-analyzing (EPMA). The membranes were also characterized in terms of their electrochemical properties. A non-uniform distribution of fixed charges across the membrane matrix was detected by EPMA analysis. This non-uniform distribution of the fixed charges is the result of using water as solvent for the monomer which led to a fast reaction on the membrane surface and a slow diffusion of the monomer into the pores of the membrane. The prepared membranes exhibited moderate ion-exchange capacities (2.53–3.30 mmol/g dry membrane) and electrical resistances (0.349–0.589 Ω cm2) and an ion permselectivity comparable to that of the commercial membrane CM-1 (Tokuyama Corp.), while the water content of the membranes was significantly higher than that of the commercial membrane. The higher water content of the membranes is the result of water occupying the pores in the bulk of the support membrane after the dense layers with fixed charges are formed on the membrane surfaces by the grafting reaction. The relatively high ion permselectivity in spite of the high water sorption of the membranes is the result of the high fixed charge density in the layers on the membrane surfaces. Current versus voltage curves and the chronopotentiometric measurements revealed that the sulfonated GMA-g-PP membranes can be operated effectively at high current density.