Ceramic asymmetric hollow fibre membranes—One step fabrication process

Ceramic hollow fibre membranes which have an asymmetric structure have been prepared in one step, using an immersion induced phase inversion technique. With this method, membranes with a high surface area per unit volume ratio can be produced, while production cost is dramatically reduced. Yttria-stabilised zirconia (YSZ) is selected as a membrane material, as it is relatively inexpensive and has superior mechanical strength as well as oxygen ion conducting properties. Therefore, both the porous and non-porous membranes prepared from the YSZ have potential applications. For example, the porous YSZ membranes can be used for fluid separations in harsh environments where normal polymeric membranes cannot be sustained, while the non-porous YSZ membranes can be applied as a solid electrolyte in electrochemical devices such as solid oxide fuel cells, oxygen pumps and chemical gas sensors. Gas permeation analysis suggests that non-porous YSZ hollow fibre membranes can be prepared at sintering temperature of 1400 °C or greater, below which the membrane contains pores. Pore sizes of the YSZ porous membrane prepared fall into the pore size range of ultrafiltration membranes. However, the surface porosities of the membranes prepared from two-population sized particles at sintering temperatures of 1200 °C and 1400 °C are around 5000 m−1 and 300 m−1, respectively. The former is comparable to polymeric membranes, while the latter is an order of the magnitude smaller.