Engineering superhydrophobic surface on poly(vinylidene fluoride) nanofiber membranes for direct contact membrane distillation

Recently membrane distillation (MD) has received intensive interests for a range of applications such as desalinations of seawater and brine. One of the major obstacles for MD application is the lack of an optimized MD membrane that can produce a high and stable flux in long-term operation. Two types of superhydrophobic PVDF nanofiber membranes, integrally-modified and surface-modified PVDF membranes, have been successfully fabricated by electro-spinning followed by surface modification, which includes dopamine surface activation, silver nanoparticle deposition and hydrophobic treatment. The modification is convenient because of mild reactions and wide applicability. These novel composite nanofiber membranes have been characterized by a series of measurements and benchmarked against commercial PVDF flat sheet membrane for MD application. The characterizations reveal that the modifications have altered the membrane surface morphology and topology and made the membrane superhydrophobic due to their hierarchical structures. Compared with unmodified membrane, the integrally-modified membrane (I-PVDF) can achieve a high and stable MD water flux of 31.6 L m−2 h−1 using a 3.5 wt% NaCl as the feed solution while the feed and permeate temperatures were fixed at 333 K and 293 K, respectively. To the best of our knowledge, this result is superior to all other PVDF flat-sheet membranes tested under the same or similar conditions, which is believed to be attributed to the open-surface pore structure and thin thickness of the PVDF nanofiber membrane with the aid of electro-spinning. The superhydrophobic nature of the membrane surface brought by the integral modification on all nanofibers renders the membrane anti-wetting property while remaining high water flux.