Investigation of the effect of coefficient of thermal expansion on prediction of refractive index of thermally formed glass lenses using FEM simulation

During the cooling phase of thermal forming processes, the properties of glass undergo minor changes. These changes are a result of structural relaxation near the glass transition region. One such property, refractive index, is the most important material property that governs the optical performance of a glass lens. Therefore, it must be properly considered prior to manufacturing. A finite element model is established in this research to simulate structural relaxation behavior of glass during cooling. This is done in order to accurately predict the refractive index change which occurs during and after the forming process. This study shows that the success of the simulation model depends largely on the accuracy of material information available to the lens manufacturers. Specifically, the comparison between simulated and experimental data demonstrates that the published information for the generic coefficient of thermal expansion is inadequate for precisely predicting volume change. To resolve the issue, a reverse calculation method was presented. In addition, simulated finite element results showed that the value of the liquid coefficient of thermal expansion has a major effect on the simulated results, as compared to fraction parameter.