Development of ZrO2/SiO2 bioinert ceramic coatings for biomedical application

Gas tunnel-type plasma spraying (GTPS) was employed to deposit ZrO2/SiO2 bioinert ceramic composite coatings with an appropriate thickness on SUS 304 substrate. Zirconia and fused silica powders, with equal wt%, have been mixed together in ceramic pot for 30 min and internally fed in the plasma jet. The composite coatings were sprayed at two different gas flow rates (120 and 150 l/min) and constant vortex arc current of 450 A and gun current of 50 A. The microstructure of as-sprayed coatings was examined by scanning electron microscope. Elemental analysis was achieved for the composite coatings using EDS analysis unit which is attached to SEM. Phase structure was investigated by X-ray diffraction. The hardness and abrasive wear test of the coatings were investigated. The biological property of the coatings was examined by immersing the as-sprayed coatings in simulated body fluid (SBF) solution for 20 days at 36.5 ∘C. The growth of apatite (HA) on the coatings surfaces was observed by SEM and EDX analysis.