Phase assemblages of (Ca,Mg)-α-sialon ceramics derived from an α-sialon powder prepared by SHS

(Ca,Mg)-α-sialon powders were previously [J. Mater. Chem. 12 (2002) 1199] prepared by Self-propagating high-temperature synthesis (SHS) technology using slag as a raw material (abbreviated as Slag α-sialon powder). In this study, phase assemblages of the Slag α-sialon samples hot-pressed from 1450 to 1700 °C were investigated. Results indicated that α-sialon was the main crystalline phase in the whole sintering process, however, a small amount of β-sialon appeared in the samples sintered at 1500 °C and above. In addition, the SHS technique was also used to prepare α-sialon powders using chemical agents as raw materials (named Chem α-sialon). Samples made from the Chem α-sialon powder were hot-pressed under the same conditions for a comparison. Similar phase assemblages were obtained for the samples starting from Chem α-sialon powders, except for even more amount of βsialon phase contained. Material with a single α-sialon phase could be got in both samples when 10 wt.% additional slag and CaCO3 were introduced into the Slag α-sialon and Chem α-sialon starting powders respectively.