Three-phase upward flow in a vertical pipe

In this paper we develop an approach to design a three-phase, gas–solid–liquid flow system that transports pneumatically scarified solid particles, including sticky ones, through a vertical pipe. The proposed system permits the introduction and maintenance of a liquid film that coats the pipe’s inner wall and acts as a lubricant that ensures sticky particles continue to move upward without permanently adhering to the pipe wall. The system’s operating conditions fall within the boundaries of the annular dispersed region on a typical flow pattern map of vertical flow of a gas–liquid mixture. High gas superficial velocities combined with low liquid superficial velocities characterize such a region. A combination of a modified one-dimensional, two-fluid annular dispersed flow model and a one-dimensional pneumatic conveying model is shown to describe this transport process satisfactorily. Solution of the combined models produces all the necessary design parameters including power requirements and superficial velocities of the two-fluid media needed to transport a given amount of solid particles. Results of model calculations are compared with rare three-phase flow data obtained prior to the development of the present model, by an independent experimental team that used the physical conditions of the present approach. Reasonable agreement justifies the use of the combined model for engineering design purposes.