Analysis of asymmetrical sheet rolling by a genetic algorithm

Slab analysis of asymmetrical sheet rolling is presented by considering non-uniform normal and shear stress profiles across the section of product. An important phenomenon considered in this paper is the deflection of plate at entry to the deformation zone and the amount of which is predicted by using a genetic algorithm (GA). In the utilized GA, the elimination/replacement operator and a new operator called “the adaptive mutation” are developed in order to increase the efficiency of the search. Shear stresses are taken into account in applying the Von-Mises yield criterion, and it is shown that this improves the accuracy of the model. Rolling force and pressure distribution predicted by the present model are shown to be in good agreements with the experimental and theoretical results of other investigators.