Engineering study of continuous supercritical hydrothermal method using a T-shaped mixer: Experimental synthesis of NiO nanoparticles and CFD simulation

In the synthesis of metal oxide fine particles by continuous supercritical hydrothermal method, rapid mixing of starting solution with supercritical water is a key factor for producing nanoparticles that have a narrow size distribution. In this paper, continuous hydrothermal synthesis of NiO nanoparticles from Ni(NO3)2 aqueous solution at 400 °C and 30 MPa was carried out with T-shaped mixers and the effect of inner diameter, flow rate, and mixing directions on the particle size was examined. The computational fluid dynamics (CFD) simulation of the mixers was performed to evaluate the heating rate of the starting solution. When the inner diameter of the T-shaped mixer was decreased from 2.3 to 0.3 mm and the flow rate was increased from 30 to 60 g/min, the produced NiO particle size decreased remarkably from 54.3 to 20.1 nm. This trend of the decrease in particle size could be described as a function of the heating rate. The experimental and CFD results showed the detail regions of local heating that correlated with the NiO nanoparticle size.