Formation of tangential pre-stress as a residual stress and its influence on the tribological performance of nodular cast irons

Since any state of residual stress influences the service behavior of a material, it is of particular interest for engineers and designers to know its benefits to machine parts, and where it can be utilized successfully. From this point of view, mechanical tangential pre-stress as circumferential compressive residual stress has been investigated for wear performance. For this purpose, a thick walled cylinder specimen model was established as a tribo-element, and the force, which will form the desired tangential pre-stress representing residual stress, has been calculated by the rules of elasticity theory. In order to compare the effect of residual stress on the wear performance under dry and lubricated conditions, 0.8 Re (Re: unidirectional yield strength) were applied to the nodular cast iron (DDK-40, DDK-60) specimens. Wear test results have been evaluated in terms of two different stress levels, 0 Re and 0.8 Re, formed on the specimen.