Hydrocracking Brazilian Marlim vacuum residue with natural limonite. Part 1: catalytic activity of natural limonite

An experimental study examined the catalytic effects of natural Australian (AL) and Brazilian (BL) limonites used in hydrocracking Brazilian Marlim vacuum residue (ML-VR). The catalytic behavior of the limonites was compared with a conventional NiO–MoO3–Al2O3 (NiMo) catalyst. Diphenylmethane (DPM) and 1-methylnaphthalene (1-MN) were used as standards. The order in which coke and gas formation were suppressed during hydrocracking of ML-VR was NiMo>BL>AL, which is the same order as for the hydrogenation activity observed with the standard compounds. By contrast, the limonite catalysts exhibited relatively higher conversions and distillate yields in ML-VR hydrocracking than did the NiMo catalyst with the order of conversion and distillate yield (yield of the fraction with boiling point of 540 °C) being AL>BL>NiMo, which is the same order obtained for catalytic cracking of the two standards. Coke formation was effectively suppressed at high hydrogen pressures. The limonite catalysts showed lower activities for nitrogen and sulfur removal than did NiMo, but both proved to have a larger activity for nickel removal.