3D Analysis of Crystal/Melt Interface Shape and Marangoni Flow Instability in Solidifying Liquid Bridges

Solidification of gallium (Pr=0.02) in liquid bridges in zero-gravity conditions is investigated by numerical solutions of the three-dimensional and time-dependent flow-field equations. A single region (continuum) formulation based on the enthalpy method is adopted to model the phase-change problem. This paper analyzes the influence of the azimuthally asymmetric and steady first bifurcation of the Marangoni flow on the shape of the solid/melt interface during the crystal growth process. The numerical results show that this interface is distorted in the azimuthal direction. The distortion is related to the sinusoidal three-dimensional temperature disturbances due to the instability of the Marangoni flow. The three-dimensional flow field organization, related to the wave number, changes during the solidification process; this behavior is explained according to the variation of the aspect ratio of the solidifying liquid bridge. A correlation law is found for the azimuthal wave number of the instability as function of the melt zone aspect ratio.