The role of mechanical twinning on microcrack nucleation and crack propagation in a near-γ TiAl alloy

The role of mechanical twinning on microcrack nucleation and crack propagation in a near-γ TiAl alloy was investigated in 4-point bend specimens using selected area channeling patterns and electron channeling contrast imaging to obtain the true crystal orientation image crystal defects. Two types of bend specimens were used, a conventional specimen that was deformed to a surface strain of about 1.4%, but not fractured, and a bi-layer notched specimen with an aluminum backing that prevented catastrophic fracture so that crack arrest features could be examined. Most grains showed activity of 1–4 twinning systems, and their activity correlated closely with the Schmid factor. Grain boundary microcracks were most frequently found where twins interacted with the grain boundary, and crystallographic analysis indicated that the twinning shear caused these cracks to open. In the crack growth specimen, extensive twinning and dislocation activity occurred in the grain with the arrested crack tip, but with continued straining, these same twins caused grain boundary microcracks to form and link-up to form full intergranular cracks, resulting in renucleation of the primary failure crack.