Two-stage microfluidization combined with ultrafiltration treatment for chitosan mass production and molecular weight manipulation

The objectives of the study were to propose a two-stage microfluidization combined with an ultrafiltration (UF) treatment for chitosan mass production and the manipulation of molecular weight and its distribution. The proposed methods are based on the degradation rate and rate constant of various process variables studied. Results obtained were that the rate constants were faster during the earlier reaction period, were higher for those operating at a higher pressure, were better for using concurrent UF treatment to remove small degraded fragments, and the degradation rate constants were faster for 30 °C solutions than that for 50 or 0 °C. A two-stage microfluidization process is proposed. The first stage constitutes of the highest possible concentration solution with concurrent UF treatment at 50 °C, and recycled 5 times. The second stage consists of the highest possible concentration of solutions with concurrent UF treatment at 30 °C, and recycled 5 times.