Nano-sized Fe2O3–SO42− solid superacid composite Nafion® membranes for direct methanol fuel cells

In this paper, Fe2O3–SO42−/Nafion® composite membranes were prepared by a solution casting method. The physico-chemical properties of composite membranes were characterized by X-ray diffraction (XRD), SEM–EDX and thermogravimetric analysis (TGA). The water uptake ability, proton conductivity, and methanol permeability of the composite membranes were evaluated and compared with the recast Nafion® membrane. The results showed that the proton conductivity and the water uptake of the composite membranes were slightly higher than that of the recast Nafion® membrane. The composite membrane containing 5 wt.% Fe2O3–SO42- showed superior ability to suppress methanol crossover, and it further improved the direct methanol fuel cell (DMFC) performances with both 1 M and 5 M methanol feeding, compared with the recast Nafion® membrane. The preliminary 30 h lifetime test of the DMFC with the composite membrane with 5% Fe2O3–SO42− indicated that the composite membrane is stable working at the real DMFC operating conditions at least during the test. These results suggest the applicability of the composite membranes in DMFCs.