Phase dynamics and wetting layer formation mechanisms of pattern-directed phase separation in binary polymer mixture films with asymmetry compositions

Focusing on the binary polymer mixture films under the off-critical condition, the phase dynamics and wetting layer formation mechanisms of pattern-directed phase separation are numerically investigated. The simulated results demonstrate that, for different compositions, the polymer mixtures on the strip patterned surface can exhibit various phase morphologies in the strips of the bulk, which can be used to tailor the microscopic structures of films. The evolutions of these phase structures in the strips of the bulk obey almost the same power law with an exponent of 1/3, i.e., the Lifshitz–Slyozov growth law for the films with various off-critical degrees. It is found that the wetting layer thickness near the patterned surface grows logarithmically at the initial stages, just like the wetting layer formation mechanism of the polymer mixture near the surface with an isotropic potential. This revels that only patterning the surface potential may not change the growth law of the wetting layer. The simulated results also indicate that the diffusion of the component in the direction parallel to the surface originates from the edge of the strips.