Novel approaches for low cost fabrication of SOI

Two trials for low cost manufacture of silicon-on-insulator (SOI) wafers were implemented. Low dose separation by implantation of oxygen (SIMOX) procedure has been conducted on a beam-line ion implanter with mass analyzer. The energy dependence of the formed SOI structure was studied at varied implant dosages. The integrity of the buried oxide (BOX) layer was examined by transmission electron microscopy (TEM) and the threading dislocation in the top silicon layer was evaluated by Secco technique. The results indicated that not only the implanted oxygen dose but also the oxygen ion energy plays an important role in the formation of SOI structure with good crystallinity of top silicon, sharp Si/SiO2 interfaces and highly integrated BOX layer free of silicon inclusion. For separation by plasma implantation of oxygen (SPIMOX) approach, water plasma, rather than oxygen plasma, was employed to avoid oxygen spread in the implant depth profile. The SPIMOX process using water plasma was carried out on a beam-line ion implanter without mass selector to simulate the plasma implantation procedure. Cross-sectional TEM study revealed that uniform BOX layer was formed under single crystal silicon superficial layer with the present approach. The interfaces between silicon superficial layer, BOX layer and bulk silicon were smooth and sharp. An implant dose window has been identified for fabricating the desirable SOI structure.