Determination of the optimum conditions for ion nitriding of AISI 5140 steel

AISI 5140 low alloy steel was ion nitrided under different process parameters including time (1, 4, 8 and 12 h), temperature (400, 450, 500 and 550 °C) and gas mixture ratio (0.05, 0.33, 1 and 3 N2/H2). By determining the fatigue strength, surface hardness, compound layer thickness and case depth, the optimum working conditions were determined by using a Taguchi design of experiment. After ion nitriding process, it is aimed to maximize fatigue strength, surface hardness and case depth as well as to minimize compound layer thickness. While the optimum conditions were determined, due to the goals (above aims) more than one being, the trade-off among goals was considered. First of all, each goal was optimised, separately. Then, all the goals were optimised together, considering the priority of the goals, and the optimum results were obtained at 0.05 N2/H2 gas mixture ratio, at the temperature of 450 °C and for 12 h process time.