Surface roughness, scratch resistance and tribological properties of hydrogenated amorphous carbon coatings prepared by low-pressure dielectric barrier discharge

In this study, we explored the surface roughness, scratch resistance and tribological properties of hydrogenated amorphous carbon (a-C:H) coatings deposited on silicon substrates from low-pressure dielectric barrier discharge (DBD) plasmas of CH4 by using an atomic force microscope (AFM), AFM-based scratch testing technique and lateral force microscope. The AFM and scratch measurements show that the surface roughness and scratch resistance of these a-C:H coatings strongly depend on the Pd value (the product of CH4 pressure P, and discharge gas spacing d) and the a-C:H coatings deposited at suitable Pd value (typically 350 Pa mm) exhibit lower surface roughness and better scratch resistance. The a-C:H coatings deposited at the Pd value of 350–1750 Pa mm have the typical friction coefficient of approximately 0.13. The lower friction coefficient (0.11) of the a-C:H coating deposited at the smaller Pd value of 245 Pa mm can be associated with its graphite-like surface structure. The results indicate the coating structure changes from the one of graphite-like to diamond-like to polymer-like with the Pd value increasing from 245 to 1750 Pa mm. The relationship between the measured coating properties and the DBD deposition processes was presented.