Laser-assisted synthesis of carbon nanofibers: From arrays to thin films and coatings

Carbon nanofiber assemblies in the form of non-aligned films, arrays of vertically aligned nanofibers, aligned nanofiber mats and composite coatings were produced by laser-assisted catalytic chemical vapor deposition. A visible argon ion laser was used to thermally decompose pure ethylene over alumina supported nickel catalysts. Straight, vermicular, beaded, branched and coiled individual nanofibers were observed. The effects of the laser irradiation time on individual nanofiber characteristics, thus on overall nanofiber assembly characteristics were investigated. The arrays, nanostructured films and coatings were examined by scanning electron microscopy. The individual nanofibers were examined by transmission electron microscopy. Nanofiber texture and nanotexture were assessed by lattice fringe analysis of high resolution transmission electron microscopy images. The observed variation in the interfringe distance along the nanofiber wall suggests a pulsed growth mode. This growth mode and the nanofiber shaping mechanism are discussed. Recommendations on how to control nanofiber characteristics such as shape and internal structure are provided.