Generation of hardened steel surfaces with adjustable roughness by means of a pulsed electron beam

In this work we are utilizing a Pulsed Cold Cathode Electron Beam (PCCEB) for steel surface treatment that presents distinct properties as compared to other beam sources for rapid heating of metal surfaces. The possibility of producing different surface transformations like, melting and solid–solid transformations by adjusting the gun control parameters is demonstrated. It is shown that for the same base material, different pulse conditions give rise to distinct structures, a roughened or smooth martensitic surface or a smooth pearlite layer several microns thick. For the liquid–solid transformation, it is shown for the first time that with an adequate impurity content the instability onset threshold (giving rise to a rough topography) is different from the melting threshold. Hence, by controlling the discharge parameters, it is possible to obtain different topographies with similar crystallographic structure and hardness, allowing an adjustment of the final roughness to the particular application requirements.