Characterization of corn stover, distiller grains and cattle manure for thermochemical conversion

Corn stover, distiller grains and cattle manure were characterized to evaluate their acceptability for thermochemical conversion. The energy densities of ground corn stover, distiller grains and cattle manure after totally drying were 3402, 11,813 and 10,374 MJ/m3, compared to 37,125 MJ/m3 for coal. The contents of volatiles in corn stover, distiller grains and cattle manure were 77.4, 82.6 and 82.8%, respectively, on a dry and ash-free basis compared to 43.6% for coal. About 90% of the volatiles in corn stover, distiller grains and cattle manure were released at pyrolysis temperatures of 497, 573 and 565 °C, respectively. The combustion of corn stover, distiller grains and cattle manure were completed at 620, 840 and 560 °C, respectively. The heat values of the biomass and air mixture for stoichiometric combustion were 2.64, 2.75 and 1.77 MJ/kg for dried corn stover, distiller grains and cattle manure, respectively, as compared to 2.69 MJ/kg for coal. Combustion of 1 kg of dry corn stover, distiller grains and cattle manure generated 5.33, 6.20 and 5.66 Nm3 of flue gas, respectively, compared to 8.34 Nm3 for coal. Simulation showed that gasification of 1 kg of dried corn stover, distiller grains and cattle manure at 850 °C and ER of 0.3 generated 2.02, 2.37 and 1.44 Nm3 dry syngas at a heating value of about 4.5 MJ/Nm3, compared to 3.52 Nm3 at 5.8 MJ/Nm3 for coal. The molecular ratio of H2 to CO in the biomass-derived syngas was close to 1.0, compared to about 0.5 for the coal-derived syngas.