Approach and application of life cycle screening in early phases of process design: case study of supercritical water gasification

Process design can be influenced most in the early phases. Here, screening methods play a major role, as they reduce the complexity of a system studied by making a pre-selection from a set of alternatives available. The remaining alternatives can be analyzed in more detail in the subsequent design process, which increases design efficiency. The present paper focuses on a multi-stage screening approach for use in the early process development phase in particular. This approach is based on the use of non-compensatory decision support methods that are transferred to life cycle assessment. It may be divided into a first stage, in which the decision matrix used is developed on the basis of decision analysis principles, and a second stage, in which the decision matrix developed is further processed using non-compensatory decision support methods. An example of such a method is the pareto-dominance analysis applied here. The approach proposed is validated by application to the process of biomass gasification in supercritical water, which is being developed at the moment. Here, screening is performed to identify those life cycles, the potential environmental impacts of which contribute most to the total impacts. Attributes are selected in line with the requirement of a simple, but still sufficient modeling of these environmental impacts. By pareto-dominance analysis, emissions from the gasification of sewage sludge, the pre-chain of natural gas production, and from the construction of the supercritical gasification plant are identified to dominate over the remaining life cycles studied. Apart from the predominating alternatives, it is of particular importance to know the dominated alternatives. Due to their small shares in the result, no or only a small expenditure is needed to identify improvement potentials of these alternatives.