Power ultrasound effects for in situ compatibilization of polymer–clay nanocomposites

Polymer–clay nanocomposites of various concentrations were prepared by ultrasonically assisted polymerization and melt mixing processes. The sonication process using power ultrasonic wave was employed to enhance nano-scale dispersion during melt mixing of monomer, polymer and organically modified clay. According to the unique mode of power ultrasound wave, we expected enhanced breakup of layered silicate bundle and further reduction in the size of dispersed phase with better homogeneity compared to the in situ polymerization. The optimum conditions to perform stable exfoliated nanocomposites were studied by various compositions and conditions. Dispersion characteristics and morphology of the nanocomposites were verified by X-ray diffraction (XRD) and transmission electron microscopy (TEM). Rheological behaviors were measured under dynamic frequency sweep mode using Rheometric science ARES.