Development of an adaptive fuzzy logic-based inverse dynamic model for laser cladding process

The precision, performance, and robustness of model-based controllers depend, to a large extent, on the accuracy of the inverse dynamic model which is incorporated in the design of the controller. Due to complex nature of the laser cladding process and presence of time-varying uncertainties, derivation of an accurate mathematical inverse dynamic model of the process is very difficult, and involves many unknown parameters. The inverse dynamic model of the complex nonlinear laser cladding process, which is difficult to be described mathematically, can be described by a fuzzy logic-based inverse dynamic model constructed form input–output data. In this paper, the development of an adaptive fuzzy inverse dynamic model of the laser cladding process, using a systematic fuzzy modelling approach is presented. In a closed-loop laser cladding process, the scanning speed of the substrate is required to produce a clad with desired geometry and quality. In this paper, a fuzzy inverse dynamic model that describes the scanning speed as a function of the cladding parameters in particular the clad height is developed. The developed fuzzy model is validated by comparing the model output with experimental data. The results are very promising and show that fuzzy models can accurately describe the process dynamics.