Microstructure and tool electrode erosion in EDMed of TiN/Si3N4 composites

Conductive TiN/Si3N4 ceramic composites were processed by electrical discharge machining (EDM) and their microstructure and conductivity were investigated. The whole process of tool electrode wear is evaluated by sinker-EDM. The machined surfaces of TiN/Si3N4 ceramic composites were examined by scanning electron microscopy (SEM) and profilometry to determine the surface finish. The electrode wear rate of brass is higher than copper electrode for all EDMed tests. The surface texture was found to have greater dependence on pulse energy. It was observed that the sinker-EDM at higher pulse energy caused severe microdamage in the surface. The surface roughness (Ra) values also increase with increasing pulse energy.