Effect of zirconium addition on the microstructure and performance of carbon foam

A novel carbon foam was prepared from mixtures of mesophase pitch and dopant (zirconium), followed by foaming, carbonization and graphitization. The influence of Zr on the microstructure and properties of these foams was analyzed. Results have shown that Zr can promote the graphitization degree of carbon foams, which lead to an increase of thermal conductivity. The high bulk thermal conductivity of 63 W/m K was achieved with an addition of 3 wt% at heat treatment temperature of 2573 K. The d0 0 2 spacings of graphitic foams are found to decrease with the increase of dopant concentration in the pitch. SEM analysis also showed micro-cracks at the ligament of the doped graphitic foam, which might be responsible for the decrease of the compressive strength.